Thermal HALT Abstract Kirk and Fred discuss a paper Kirk wrote about how thermal HALT can be a tool for finding marginal signal integrity issues. Key Points Join Kirk and Fred as they discuss Kirk’s paper on the use of thermal HALT, initially posted on Kirk’s website, acceleratedreliabilitysolutions.com, in 2018, and a re-edited version that Fred r…

Dealing with Ongoing Changes Abstract Kirk and Fred discuss the challenge of adding changes to a product during the development process so that they can design and build the prototypes. Key Points Join Kirk and Fred as they discuss how companies are adding new features to stay competitive with market developments. Topics include: Automobiles, espec…

Executing the Plan Abstract Carl and Fred continue discussing the listener question about building an effective reliability program. After discussing some of the finer points about creating the reliability plan, the podcast focuses on execution of the reliability plan. Key Points Join Carl and Fred as they discuss some of the finer points about bui…

Building a Reliability Program Abstract Carl and Fred discuss a voice message received on the Accendo Reliability “speak pipe.” The caller is trying to build a reliability program at his company. The company already has a good testing program, but needs to supplement with support for reliability in design. Key Points Join Carl and Fred as they disc…

Getting Started with Vibration Testing Abstract Chris and Fred discuss how we get started with vibration testing. We are often told (or feel like) we need to conduct vibration testing on new products and components. But what does that mean? Where do we start? Key Points Join Chris and Fred as they discuss how you start going about vibration testing…

MTBF and an Indicator Abstract Chris and Fred discuss this thing called the MTBF … and how it (perhaps!) can be used in some reliability engineering applications … sometimes! Key Points Join Chris and Fred as they discuss if (and how) the MTBF can be useful for reliability applications. But haven’t we been really, really, really adamant that it is …

What Counts Abstract Carl and Fred discuss a listener question about what type of field or test issues to count when assessing or estimating reliability in a project. Key Points Join Carl and Fred as they discuss how to collect and maintain field and test data when calculating or estimating reliability. Topics include: Do you consider only failures…

Facilitator and Deep Understanding Abstract Carl and Fred discuss an Inside FMEA reader question: “does a facilitator have to have a deep understanding of the subject matter they are facilitating?” Key Points Join Carl and Fred as they discuss the level of knowledge a facilitator must have about there subject being facilitated, in order to be succe…

Influence vs Facilitation Abstract Dianna and Fred discuss influence vs. facilitation and the difficulty of trying to do both at once. Key Points Join Dianna and Fred as they discuss influence vs. facilitation, comparing the roles of when you are a contributor vs. facilitating with peers. Topics include: The need to be a facilitator when in quality…

8D with ‘G’ Abstract Dianna and Fred introduce a special guest, ‘G’, and talk about the 8 Disciplines method of problem solving. Key Points Join Dianna and Fred as they discuss 8D with ‘G’, Google’s AI assistant. Topics include: Problem solving and the benefits of a structured approach like 8D (8 Disciplines) The hardest parts about RCA (root cause…

Can Manufacturing Improve the Design Abstract Chris and Fred discuss how reliability and quality is destroyed by organizations that like to have a ‘razor’ split between design and manufacturing teams. Why? Key Points Join Chris and Fred as they discuss when organizations see design and manufacturing functions as distinct, separate, never to talk to…

Calculate Equipment Reliability Abstract Chris and Fred discuss how we can go about calculating equipment reliability … when you only have a small amount of information. Help! Key Points Join Chris and Fred as they discuss how you can calculate equipment reliability when you have a little bit of information. This comes from a listener who asked us …

Influence – How to Get It & How to Keep It! Abstract Greg and Fred discuss how to influence decision makers to get your ideas adopted and deployed. Key Points Join Greg and Fred as they discuss how to get your reliability and quality objectives adopted into a project. Influencing topics include: What are the critical constraints in a project? How t…

Do it Right the First Time Abstract Kirk and Fred discuss the risks to reliability of having to rework or human handling of circuit boards and rework in general. Key Points Join Kirk and Fred as they discuss process control and hand soldering and how it increases the reliability risk compared to the original production line produced circuit boards …

Moisture Failure Mechanisms Abstract Join Kirk and Fred discuss failure mechanisms caused by or accelerated by moisture. Key Points Join Kirk and Fred as they discuss how water, especially saltwater, can cause failures. Topics include: Even if you think making an O-ring seal in outdoor equipment will keep moisture out, it will still leak enough ove…

Overcomplicating Systems Abstract Greg and Fred discuss how to reduce complexity in life and work. Key Points Join Greg and Fred as they discuss how complexity is over complicating our lives and work. What do you think? And most importantly, how do you react or respond to complex situations. Topics include: What types of complexity and complication…

Two Approaches Abstract Chris and Fred use the safe return of the Boeing Starliner … without the crew! What does this tell us about its safety and reliability? Key Points Join Chris and Fred as they discuss the recent incident involving the Boeing Starliner crew module that managed to get a crew to the International Space Station (ISS) but was not …

The Trouble with Habits Abstract Chris and Fred discuss the issues we often have with ‘habits.’ Habits can be good for us. But ‘bad habits’ are just that. Ever heard the excuse ‘but that’s the way we have always done it?’ Key Points Join Chris and Fred as they discuss how ‘habits’ dominate our lives … both for better for worse. So what does this me…

Design Justice Abstract Dianna and Fred discuss design justice: what it means for engineers in industry. Key Points Join Dianna and Fred as they discuss design justice from the point of view of design processes in industry. Topics include: How industry relates to design justice ideas. Shifting roles in design. Ways to incorporate design justice int…

Uneasiness with AI Abstract Dianna and Fred discuss sources of uneasiness with AI and its use within industry. Key Points Join Dianna and Fred as they discuss sources of uneasiness with AI. Topics include: The challenge of AI to authenticity. Integrating AI into our current processes and what that could mean for reliability. The availability of AI:…

Reliability and Vacations Abstract Chris and Fred discuss reliability engineering … and vacations/holidays! … how are we going to make this topic relevant … Key Points Join Chris and Fred as they discuss how vacations, holidays, and breaks in general can be really beneficial to what you do. And it’s not just about balance. Topics include: Go for a …

Doing Calculations Abstract Chris and Fred discuss how to calculate ‘confidence’ and other things regarding probability and statistics … particularly as it applies to reliability! Key Points Join Chris and Fred as they discuss how we go about calculating things like the ‘confidence’ in the outputs … that other equations give us! Wow. What are we ta…

Pace of Facilitating Abstract Carl and Fred discuss the ideal pace for teaching and facilitating teams. Too fast and students or team members cannot keep up. Too slow and the team loses interest. Key Points Join Carl and Fred as they discuss how to set the right pace for teaching or facilitating teams. Topics include: Whether you are facilitating a…

Reliability Ethics Abstract Carl and Fred discuss the broad subject of reliability ethics, what it means, and how it impacts reliability professionals. Key Points Join Carl and Fred as they discuss the role of reliability engineers when facing ethical decisions and circumstances. Topics include: The role of company culture in defining acceptable be…

Tech Obsolescence Abstract Kirk and Fred discuss long-term reliability and the speed of technological obsolescence. Key Points Join Kirk and Fred as they discuss the rapid pace of technological obsolescence and the need to upgrade devices before they wear out Topics include: One of the most successful computer manufacturers controls both the softwa…

Confirmation Bias with HALT Abstract Kirk and Fred discuss the problem or benefits of having confirmation bias, where we accept or reject test results based on expectations. Key Points Join Kirk and Fred as they discuss how confirmation bias may result in misunderstanding of the goals of HALT evaluations. Topics include: We are performing HALT on a…

Risk of Persistence Abstract Greg and Fred discuss the risks of persisting in a project or in life when you know there are risks. In poker terms, “do you hold em’ or fold em’? What do companies do when they’ve sunk a lot of costs and know the ROI of their project is vaporizing? What do you do when you know you’re losing. Fight on. Or, walk away. Th…

Decline of Quality Abstract Greg and Fred discuss the future of quality and reliability professions. The average age of the quality professional is getting older. Fewer people are entering the profession. So, where is the profession going? Key Points Join Greg and Fred as they discuss what’s happening to quality profession where many products are b…

Practice Data Sets Abstract Chris and Fred discuss the ability to get ‘data sets’ to practice reliability analysis on! … sounds like a party … Key Points Join Chris and Fred respond to a listener who wants ‘practice data’ to hone their data analysis skills! Awesome … but where is it? Topics include: Textbooks often contain ‘sanitized’ data. That is…

The 1,000th Episode Abstract Kirk and Fred and a long-time listener, Nik Sharpe, discuss the long history of doing this podcast from the first Speaking of Reliability podcast SOR #1, “Can you pass HALT?” recorded June 20th, 2015, to this 1000th episode. Key Points Join Kirk and Fred as they discuss with Nik how and why he found the Speaking of Reli…

Product Life Time Abstract Chris and Fred discuss how long stuff lasts! … or how long something should last! … how do you ‘know’ what it should be? Key Points Join Chris and Fred as they respond to a question from one of our listeners about how long something should last. Specifically, our listener proposed that the lifetime of a product should be …

Reliability and Politics Abstract Chris and Fred discuss how reliability can sometimes be linked to politics (… at least in some way). Is this an experience you share? Key Points Join Chris and Fred as they discuss the role politics plays in reliability engineering and reliability endeavors. Because it is unfortunately prevalent … Topics include: T…

Preparing to Interview Abstract Chris and Fred discuss how to make a good impression when interviewing for a reliability engineering position. How do you prepare? Key Points Join Chris and Fred as they discuss what you can do to prepare for a (new?) career in reliability engineering. What can you do to prepare yourself to make a fantastic impressio…

FMEA and Hazard Analysis Abstract Carl and Fred discuss a reader question about FMEA and Hazard Analysis and whether or not they can be combined into a single analysis. Key Points Join Carl and Fred as they discuss the difference between FMEA and Hazard Analysis. Topics include: FMEA and Hazard Analysis have some similarity of teams; difference is …

Hidden Reliability Abstract Carl and Fred discuss the challenges of hidden reliability problems, especially issues that are certain to occur, but not easily observed. When failures are invisible or hidden, they can be missed or ignored. Key Points Join Carl and Fred as they discuss the importance of making reliability issues visible. Topics include…

Introducing Risk Management Plan Abstract Greg and Fred discuss why risk is becoming a personal issue to home owners and to all of us. They discuss aging infrastructure risk, who pays, and how to mitigate these risks. Key Points Join Greg and Fred as they discuss infrastructure risks of aging water, sewage, and power systems. Topics include: What a…

What Happened to Quality? Abstract Greg and Fred discuss quality from engineering and quality points of view. Greg is developing AI engineering applications. Greg wants to build, ship, and monetize. Fred wants to build quality in. What do you think is the right way? Key Points Join Greg and Fred as they discuss what’s happened to quality from criti…

Past Good and Bad Knowledge Abstract Chris and Fred discuss the so-called ‘bedrock documents and statistics’ that are used over and over again as if they are universally correct – even though they might have nothing to do with ‘your’ machines or systems. WHY? Key Points Join Chris and Fred as they discuss the role that documents that are quoted as …

What is MLE? Abstract Chris and Fred discuss the three-letter acronym ‘MLE’ stands for? Well, it stands for ‘maximum likelihood estimate.’ Ever heard of it? Do you know what it means? Key Points Join Chris and Fred as they discuss what the MLE or ‘maximum likelihood estimate’ means … usually when using software to conduct data analysis. Topics incl…

Impact of IoT on Maintenance Abstract Kirk and Fred discuss the impact of the Internet of Things (IoT) on maintenance and the data feedback to the manufacturer on usage and failure data. Key Points Join Kirk and Fred as they discuss on the new capabilities of products to connect with the Internet and how they open up more detailed and widespread de…

No Trouble Found Issue Abstract Kirk and Fred delve into the crucial topic of managing returned parts and products, even those that are functioning perfectly. Key Points Join Kirk and Fred as they discuss why parts or products returned to the manufacturer seem to have no failure on their test bench. Topics include: The cost of production loss can b…

Difference Between Quality and Reliability Statistics Abstract Philip and Fred discuss some of the basic differences and similarities between these two types of statistical toolsets. Key Points Join Philip and Fred as they discuss why it’s best to fully understand and use all the available statistial tools when faced with either quality or reliabil…

Dealing with Missing Data Abstract Philip and Fred discuss a few challenges and approaches to deal with missing data. Key Points Join Philip and Fred as they discuss what can be done when a dataset has missing data. Topics include: Data collection and storage issues Dealing with data points within the overall dataset Dealing with missing left censo…

Pushing the Limits Abstract Greg and Fred discuss pushing the limits for personal and professional development. Greg discusses wearing a pink tutu to Oregon Country Faire and Burning Man. Fred discusses pushing the limits for product testing and product development. Key Points Join Greg and Fred as they discuss pushing personal, design, and testing…

Pursuing Ribbons Abstract Greg and Fred discuss the importance of the pursuit of ribbons. What are ribbons? They are the badges, degrees, brands, and certificates that we all strive for. They confer knowledge, skills, and abilities to others. They are the things of life that we do for personal improvement and enrichment. Greg believes the pursuit o…

Instead of Reliability Prediction Abstract Chris and Fred discuss reliability prediction and how it can relate to the ‘design’ phase when there is no data. How do you ‘predict reliability?’ Key Points Join Chris and Fred as they discuss what reliability prediction is. There are quite a few answers to this question … and some of them can be helpful!…

Good Reliability Testing Abstract Chris and Fred discuss the difference between good and poor reliability testing. Key Points Join Chris and Fred as they discuss what makes a meaningful and valuable reliability test. And more importantly, how to use test results to make valuable decisions. And to make a decision – you need to read the reports! Topi…

High Precision Planning and Maintenance Abstract Philip and Fred discuss new shiny objects and why digital twins and IIOT will not solve your core problems. High Precision Planning (HPP) supports High Precision Maintenance (HPM) which is a program running in elite industries today. The emphasis on HPP is an absolute requirement to achieve HPM. The …

Asset Management vs Performance Abstract Philip and Fred discuss the important differences between Asset Management “Systems” and “Asset Performance”. Philip has been teaching at the university level for over 10 years as an industry expert and has concluded that adherence to Asset Management System and certification does not equate into great asset…

Effect and Likelihood Abstract Carl and Fred discuss a listener question on FMEA, about reducing the severity level through mitigation strategy. Specifically, can FMEA reduce the likelihood of the effect of failure? Key Points Join Carl and Fred as they discuss how FMEA deals with mitigation of the Effect of failure. Topics include: How design chan…